Workflow Leak Detector

Find where your shop is quietly losing time.

Score the friction in quotes, jobs, tooling, inspection, scheduling, and customer updates. The result suggests the first practical system worth building.

This adjusts the ranking because different businesses usually leak time in different places. For example, CNC shops often feel tooling and job-status pain first.

Count anyone who creates, updates, waits for, or asks about this work: owners, managers, programmers, operators, inspectors, admin, and technicians.

This is used to estimate communication overhead. More people usually means more status questions, handoffs, and duplicated updates.

Use a rough blended hourly cost for the people involved. Include wages, overhead, management time, and opportunity cost if you know it.

It does not need to be perfect. The goal is to show whether manual tracking is a small annoyance or a real monthly cost.

Move this up if quote requests arrive by email, files are hard to find, follow-ups are missed, or nobody knows which quotes are waiting.

0 none5 daily pain
3

Example: A 4 or 5 means quote status lives in inboxes, memory, or spreadsheets, and customer follow-up depends on someone remembering.

Move this up if people often ask, "Where is this job?", "What is next?", "Who has it?", or "Is it late?"

0 visible5 constant chasing
4

Example: A 4 or 5 means production status is spread across whiteboards, Excel, conversations, and individual memory.

Move this up if tool lists, setup sheets, replacements, tool life, or machine assignments are hard to trust.

0 controlled5 chaos
3

Example: A 4 or 5 means people lose time searching for tools, recreating lists, replacing tools late, or guessing what belongs to which job.

Move this up if inspection results, photos, pass/fail notes, or customer reports take too long to create or find later.

0 easy5 bottleneck
3

Example: A 4 or 5 means quality records are being rebuilt manually, reports are delayed, or evidence is scattered across folders and phones.

Move this up if preventive maintenance, job scheduling, technician notes, work orders, or equipment history are not easy to see.

0 planned5 reactive
2

Example: A 4 or 5 means reminders are manual, work history is incomplete, and problems are usually handled only after someone notices.

Move this up if customers, managers, or team members repeatedly ask for updates that should already be visible.

0 automatic5 repeated asks
3

Example: A 4 or 5 means people spend time writing the same status messages, checking delivery readiness, or relaying handoff notes.